Mô tả

Note: Students who complete this course have an option to apply for the certification exam by Quality Gurus Inc. and can achieve the Verified Certification from Quality Gurus Inc. It is optional and there is no separate fee for that.

Root Cause Analysis and the 8D Problem Solving Bootcamp

In this course I will cover four broad strategies or approaches for Root Cause Analysis (RCA) and problem-solving:

1. Five Why's

2. Cause and Effect Diagram

3. A3 Problem Solving Approach

4. Eight Disciplines or 8D Problem Solving Approach


Depending upon the complexity of the problem you can choose one of these approaches.

While taking these approaches, there are many tools and techniques which could be applied. I will cover many such tools, for example:

1. Seven Basic Quality Tools (Cause and Effect Analysis, Flow Chart, Check Sheet, Pareto Chart, Scatter Plot, Control Charts and Histograms)

2. Descriptive Statistics (Mean, Mode, Median, Range and Standard Deviation)

3. Graphs and Charts (Box and Whisker Plot, Individual Value Plot, Bar Chart, Pie Chart, Bubble Chart, Matrix Plot, and Time Series)

4. Value Stream Mapping

5. Tools for D1 (Establish the Team): Team Roles, Team Stages, Conflict Management and Negative Team Behaviours

6. Tools for D2 (Describe the Problem): 5W2H, SIPOC, Gemba Walk and Stakeholder Analysis

7. Tools for D3 (Interim Containment): Identification and Traceability

8. Tools for D4 (Root Cause Analysis): Brainstorming, Nominal Group Technique and Affinity Diagram

9. Tools for D5 (Develop CA): Poka-yoke, Force Field Analysis, Control Plan and Benefit-Cost Analysis

10. Tools for D6 (Implement CA): Gantt Chart, RACI Matrix, Reports and Dashboard

11. Tools for D7 (Prevent Recurrence): FMEA




Bạn sẽ học được gì

Perform the root cause analysis to eliminate the problem permanently

Choose the right tool for the root cause analysis

Learn about more than 40 tools that can be used for problem solving

Proven problem solving approaches

Taking permanent corrective actions, so that the problem does not come back again.

Templates are included in the course.

Yêu cầu

  • Some basic understanding of the quality management concepts

Nội dung khoá học

6 sections

Introduction

5 lectures
Welcome to the Root Cause Analysis Boot Camp
06:27
Four Root Cause Analysis Approaches
03:12
Problem Solving, Correction, Corrective and Preventive Actions
05:42
Download Section 1 Slides
00:01
Quiz - Section 1 - Introduction
5 questions

Technique #1: Five Whys

5 lectures
Introduction to Five Whys
02:33
Five Whys - Theory
06:04
Five Whys - Template and Demonstration
07:10
Download Section 2 Slides
00:01
Quiz - Section 2 - Five Whys
2 questions

Technique #2: Cause and Effect Analysis

5 lectures
Understanding the Cause and Effect Analysis (Fishbone or Ishikawa Diagram)
06:16
Cause and Effect Diagram using Excel or SigmaXL
06:07
Cause and Effect Diagram using Minitab Workspace
09:48
Download Section 3 Slides
00:01
Quiz - Section 3 - Cause and Effect Analysis
2 questions

Technique #3: A3 Problem Solving Approach

42 lectures
A3 Problem Solving - Part 1
12:06
A3 Problem Solving - Part 2
06:21
**** Is / Is not Analysis ****
09:15
***** Seven Basic Quality Tools ***** Cause and Effect Analysis
05:00
Flow Chart [Seven Basic Quality Tools]
05:50
Flow Chart Demonstration
06:10
Check Sheet [Seven Basic Quality Tools]
05:45
Check Sheet Demonstration
02:15
Pareto Chart [Seven Basic Quality Tools]
06:44
Pareto Chart Demonstration
05:03
Scatter Plot [Seven Basic Quality Tools]
09:35
Scatter Plot Demonstration
02:43
Control Charts Part 1 [Seven Basic Quality Tools]
13:52
Control Charts Part 2 [Seven Basic Quality Tools]
06:20
Control Charts Part 3 [Seven Basic Quality Tools]
07:19
Control Charts Demonstartion [ I-MR, Xbar-R and Xbar-S Charts]
09:39
Control Charts Demonstartion [ P and NP Charts]
05:52
Control Charts Demonstartion [ C and U Charts]
06:31
Histogram [Seven Basic Quality Tools]
06:42
Histogram Demonstration
05:14
Section 4 - Quiz 1
9 questions
**** Graphs and Charts **** Introduction
06:48
Measurements of Central Tendency (Mean, Mode and Median)
06:43
Measurement of Dispersion (Range, Standard Deviation and Variance)
07:06
Descriptive Statistics - Demonstration
05:32
Box and Whisker Plot
09:00
Box and Whisker Plot - Demonstration
04:08
Individual Value Plot with Demonstration
02:59
Bar Charts
05:31
Bar Charts - Demonstration
04:28
Pie Chart
07:35
Bubble Charts
05:09
Bubble Charts Demonstration
01:48
Matrix Plot with Demonstration
07:28
Time Series
05:45
Time Series Demonstration
04:35
Section 4 - Quiz 2
4 questions
**** Value Stream Map Introduction ****
04:47
VSM - Takt Time, VA and NVA Cycle Time
12:33
Value Stream Map Demonstration
05:37
Section 4 - Quiz 3
2 questions
Download Section 4 Slides
00:01

Technique #4: 8D Problem Solving Approach

45 lectures
History of 8D Approach of Problem Solving
04:30
8D Approach of Problem Solving - Introduction
06:33
Problem vs Symptoms
06:05
When to use 8D approach?
08:51
** D-0 Preparation and Emergency Response **
06:41
** D-1 Selecting the Team **
07:03
Team Roles
04:47
Team Stages - Tuckman's Model
04:52
Understanding Team Conflicts
07:42
Negative Team Dynamics - Part 1
06:17
Negative Team Dynamics - Part 2
06:14
Team Action Log
02:45
Section 5 - Quiz 1
6 questions
** D-2 Define the Problem **
06:54
5W2H
02:49
SIPOC
02:59
Gemba Walk
01:29
Stakeholder Analysis
05:49
** D-3 Interim Containment **
08:24
Identification Traceability
08:01
** D-4 Root Cause Analysis **
07:03
Typical Root Causes
06:50
Tools for Root Cause Analysis
03:17
Brainstorming
03:21
Nominal Group Technique (NGT)
05:22
Affinity Diagram
03:52
Section 5 - Quiz 2
2 questions
** D-5 Develop Permanent Corrective Actions **
07:17
Poka-Yoke
03:11
Force Field Analysis
03:06
Control Plan
03:45
Benefit-Cost Analysis
05:13
** D-6 Implement Corrective Actions **
05:48
Gantt Chart
04:54
Gantt Chart - Demonstration
03:36
RACI Matrix
06:20
RACI Matrix - Demonstration
03:05
Section 5 - Quiz 3
1 question
** D-7 Prevent Recurrence **
05:30
FMEA Introduction
04:41
FMEA Demonstration
09:39
** D-8 Recognize the Team **
03:24
** Summary and 8D Template **
05:15
Download Section 5 Slides
00:01
Section 5 - Quiz 4
5 questions

Bonus Section

1 lectures
BONUS LECTURE
00:42

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