Mô tả

This course is for engineers, valve mechanics, maintenance personnel, instrument technicians and other persons responsible for the selection, sizing, installation, commissioning, operation and maintenance of control valves, actuators and positioners.

The course begins with a review of the role and function of control valves and actuators and offers a technical perspective for the working of positioners for control valve operation.

You will find valuable insights into the working principles and construction details of the following equipment:

  • control valves (sliding stem and rotary / fast opening, linear and equal percentage)

  • mixing and diverting 3-port control valves

  • diaphragm actuators (air-to-push-up and air-to-push-down)

  • piston actuators (single acting and double acting / Fail Open (FO) and Fail Close (FC))

  • rack and pinion actuators (single acting and double acting / Fail Open (FO) and Fail Close (FC))

  • scotch yoke actuators (single acting and double acting / Fail Open (FO) and Fail Close (FC))

  • pneumatic positioners (force balance, motion balance)

  • digital positioners

  • I/P converters

The course then proceeds through a series of process examples and solved problems that require you to:

  • dismantle and assemble various types of control valves and actuators using 3D and 2D models

  • identify the net effect of various control valve/actuator assemblies (direct acting, reverse acting, fail open, fail close...)

  • convert an actuator from single acting to double acting configuration

  • convert a control valve/actuator assembly from a fail close to a fail open configuration

  • construct the installation curve for a control valve

  • determine flowrate and pressure drop through control valves for different valve lifts

  • match the valve characteristics to the given application

  • examine the effect of selecting a control valve larger than necessary

  • examine the effect of differential pressure on the valve lift and actuator operation

  • determine when a positioner should be fitted

  • ...

This will help you develop the necessary skills to ensure your process plant and piping systems run smoothly.

The course also includes:

  • extensive graphics

  • cross-sectional views

  • 3D animations

This will give you a virtual practical exposure on control valves, actuators and positioners.

In addition, we have included at the end of the course a technical quiz (190+ questions) to help you test your knowledge and emphasize the key learning points.

The quiz includes:

  • True/False questions

  • Multi-choice questions

  • Images, cross-sectional views

  • Solved problems

  • and much more...

So when you think you’ve got a good grasp on a topic within the course, you can test your knowledge by taking the quiz. If you pass, wonderful ! If not, you can review the videos and notes again or ask us for help in the Q&A section.

We promise you that even though this is a technical training, you can watch it easily, without pain, but with comprehension, and that after completing it, you won't be an experienced process control engineer or instrument technician but you will be prepared to become one if that is what you like and persist to be.

Thank you again for your interest in our online courses. It is a privilege to serve you and make sure that you're learning valuable information with us.

WR Training

Spread the wings of your knowledge

Bạn sẽ học được gì

Understand control valves working principles for successful operation of your plant and piping systems

Understand control valve construction details (bonnet, stem, disc, seat, packing, body, actuator, positioner…)

Identify and know the principles of operation of common control valve actuators (diaphragm, piston, rack and pinion, scotch yoke)

Dismantle and assemble various types of control valves and actuators using 3D and 2D models

Understand how single acting and double acting pneumatic actuators work through graphics and 3D animations

Know how to convert a single acting spring return actuator to a double acting actuator and vice versa

Understand the concept of failure mode in control valves : Fail Open "FO", Fail Closed "FC", Fail As Is "FAI"

Understand the concept of "Air-to-push-up" and Air-to-push-down"

Understand the concept of "direct-acting" and "reverse-acting"

Know how to convert a fail close actuator to a fail open actuator and vice versa

Understand the concept of valve flow coefficient "Cv" and familiarize yourself with the various units

Know how to determine flowrate and pressure drop through control valves for different valve lifts

Know how to match the valve characteristics to the process

Know how to construct the installation curve for a given control valve

Understand the effect of selecting a control valve larger than necessary

Understand the effect of differential pressure on the valve lift and actuator operation

Differentiate between fast opening, linear and equal percentage valve characteristics

Understand how valve positioners operate

Know the different types of valve positioners (P/P, I/P, force balance, motion balance, digital…)

Understand when a positioner should be fitted

Understand the working principles of I/P converters and how they are used in control valves

Put your knowledge to the test at the end of each section with a valuable technical quiz (190+ questions and solved problems)

Yêu cầu

  • Some engineering or field knowledge is preferable but not mandatory. All the concepts are explained in depth using an easy to understand language to allow students to build their knowledge from the ground up

Nội dung khoá học

9 sections

Control valve functions and basic parts

11 lectures
Learning objectives
00:54
Introduction
01:56
Valve body
02:13
Valve bonnet
01:44
Trim
01:24
Plug and seat
02:07
Stem
02:29
Actuator
01:04
Packing
01:39
Before you proceed to the next section
01:17
Test your knowledge
28 questions

Control valve configurations

7 lectures
Control valves
04:08
Trim arrangement
01:27
Direction of action
02:21
Control valve 3D dismantling
01:32
Control valve 2D dismantling
01:24
Before you proceed to the next section
01:17
Test your knowledge
10 questions

General considerations

12 lectures
Introduction
01:18
Shut-off tightness
01:45
Two-port valves
06:01
Balanced single seat
01:48
Slide valves - Spindle operated
02:14
Rotary valves
03:57
Options
02:35
Two-port valves summary
01:26
Three-port valves
07:03
Process examples of three-port valves
02:42
Before you proceed to the next section
01:17
Test your knowledge
36 questions

Control valve capacity

5 lectures
Introduction
06:34
Valve flow coefficient Cv
01:26
Use of flow coefficient Cv for piping and components
02:44
Before you proceed to the next section
01:17
Test your knowledge
8 questions

Control valve characteristics

14 lectures
Flow characteristics
04:37
Fast opening
01:24
Linear
00:43
Equal percentage
01:19
Example: Determining flowrate for different valve lifts
04:42
Matching the valve characteristic to the process
01:46
Example: A water circulating heating system
00:53
Example: A boiler water level control system
06:40
Example: Constructing the installation curve
02:33
Example: Comparing linear and equal percentage
10:25
Example: Temperature control of a steam application
15:41
Example: The effect of selecting a control valve larger than necessary
03:59
Before you proceed to the next section
01:17
Test your knowledge
44 questions

Control valve actuators and positioners for continuous control action

20 lectures
Introduction
01:40
Piston actuators
02:32
Piston actuators (double acting) - 3D animation
00:49
Piston actuators (single acting) - Dismantling
01:02
Diaphragm actuators
04:45
Actuator valve combinations
02:33
Effect of differential pressure on the valve lift
07:20
What are valve positioners ?
02:16
Force balance positioners
04:40
Motion balance positioners
02:15
Example of positioners
05:05
Positioners: What you should remember
01:44
Positioners: When should a positioner be fitted
01:15
P/P positioners
01:00
I/P positioners
01:23
About I/P converters
03:42
Digital positioners
03:21
Summary: Selecting a pneumatic valve and actuator
03:13
Before you proceed to the next section
01:17
Test your knowledge
40 questions

Control valve actuators and position indicators for On/Off control action

12 lectures
Pneumatic actuators
03:34
Example 1 : Single acting / spring return actuators : Components & Operation
01:28
Example 2 : Single acting / spring return actuators : Components & Operation
00:52
Example 3 : Double acting actuators : Components & Operation
01:02
Example 4 : Double acting actuators : Components & Operation
01:02
From single acting to double acting actuator
02:05
From Fail Close (FC) to Fail Open (FO) - Scotch Yoke actuators
01:11
From Fail Close (FC) to Fail Open (FO) - Rack and Pinion Actuators
02:54
Rack and Pinion vs Scotch Yoke
06:24
Valve position indication
02:29
Before you proceed to the next section
01:17
Test your knowledge
9 questions

Choices and selection

2 lectures
What type of valves should be installed ?
01:34
Test your knowledge
9 questions

Installation and commissioning

4 lectures
Control valves
06:33
Actuators
02:53
Test your knowledge
13 questions
Bonus
01:10

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