Mô tả

Hi

My name is Alex, and I am a Design Engineer.

I have been working for more than 18 years with Catia V5 in automotive engineering, racing and industrial design.

All the knowledge and experience that I gained helped me work with companies like: Ferrari Formula One Team, Red Bull Racing, Jaguar Land Rover, Aston Martin and others

In this course I will show you how to design HV electrical harnesses for Electric Vehicles.

We will start by looking at the structure of electric vehicles and how many HV harnesses can be in an electric vehicle.

Next, I will show you what are the components of a HV harness and what are the basics for selecting them.

Here I will also discuss about HV harness design rules and best practices.

Then I also made a complete section about the main component of an EV – The traction battery.

Here I will show what are the components of a traction battery and the basics on how they work.

After all this theory we will design a few CAD projects where we implement everything we learned.

I design with Catia V5 but you can design this in any other CAD software as I provide step files.

With all of this said. This course is a cheat code.

To be able to take chance on opportunities you need experience, and experience is built only with practice.

Thanks for reading this and see you in the course.

Bạn sẽ học được gì

Learn how to design high voltage electrical wiring harnesses like you would be working on a real job in a company

Learn about the structure of an electrical vehicle

Learn about the structure of an EV traction battery

Learn about HV harness components and the basics of selecting them

We design a few HV Harness projects together

We design the internal harness for a EV traction battery

I provide CAD files for each project

I design with Catia V5 but you can design the projects with any CAD software

Yêu cầu

  • To do this course you need to know how to use Catia V5 Electrical Part Design/Assembly and Catia V5 Electrical Harness Design/Installation
  • You need to have Catia V5 installed

Nội dung khoá học

6 sections

Introduction

4 lectures
A quick about me
01:23
Add subtitles in your own language
03:52
What do you need to take this course
07:21
Using resource files
02:45

EV high voltage harness design

8 lectures
Electric vehicle structure
11:53
Electric vehicle high voltage harness
16:04
The difference between: HEV, MHEV, PHEV and BEV
14:58
High voltage connectors for EV applications
12:25
EV high voltage connector selection basics
11:47
High voltage cables for EV applications
09:17
EV high voltage cables selection basics
05:20
Protection materials for EV high voltage electrical harnesses
05:12

EV traction battery structure

6 lectures
Traction battery structure
11:09
Battery cell module
04:17
Cell supervisory module
01:57
Battery management system
02:18
Battery electric control module
04:28
Traction battery harness
03:03

HV charger harness design

7 lectures
Project Preparation
03:58
Electrify connectors and discuss harness design rules
18:12
Populate the 3D model with bundles
12:02
Investigating the first issues
13:30
Finding solutions for issues
10:45
Finishing the HV harness
13:06
Conclusions and assignments
15:05

Electric vehicle powertrain HV harness design

12 lectures
Electrify HV connectors
06:53
Preparing the project and positioning connectors
15:22
Creating file infrastructure for the projects
06:09
Electrify HV retainer
02:09
Front EDU HV harness design
12:35
Front inverter HV harness design
17:04
HV junction box harness design
14:25
Rear EDU HV harness design
19:28
Rear inverter HV harness design
08:28
Final adjustments and portfolio design ideas
27:08
Organize harnesses
09:28
Designing wires in channels
10:46

Extra project - EV traction battery harness design

17 lectures
Traction battery harness design project
09:05
Harness connectivity and calculations
19:02
Calculating bundles and starting the assembly
22:46
Electrify connectors and start the harness design
13:14
Defining the first retainers for the bundles
19:16
Populate the harness with branches
22:35
Retainer assignment
02:27
Designing the main bundles
19:32
New assignments
03:39
Design the rear bundles
12:53
Routing the BMS
14:43
Finishing the bundle connections
16:49
Updating bundle diameters
09:59
Solving bend radius issues and updating last diameters
18:14
Adding slack to the bundles
13:45
Filling channels with wires
18:19
HVIL - High Voltage Inter-Lock
31:52

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